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A Vision Measuring System is a high-precision instrument used to measure small parts with exceptional accuracy. It employs high-resolution cameras and optical imaging technology to capture detailed images of components, which are then analyzed using integrated software. This system is vital for industries like aerospace, automotive, and electronics, where precise measurements are crucial for quality control and ensuring the proper fit and function of components. It helps reduce human error, enhances efficiency, and improves overall product quality.

  • Shipping Area: All over the world
  • Model: PC-SVI-IMG-3D

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Pacorr's Vision Measuring System is engineered to cater to industries requiring ultra-precise measurements of small components where traditional measuring tools fall short. The system's reliance on optical imaging and interception principles for measurements sets a new standard in precision and accuracy, ensuring the highest quality of final products.

Understanding Vision Measuring Systems
Vision Measuring Systems use sophisticated optical and digital technologies to perform precise measurements. The heart of the system is a high-resolution camera combined with specialized software to analyze and measure parts based on captured images. These systems are particularly beneficial for components too small or complex for conventional measurement methods.

Why Pacorr's Vision Measuring System?
Pacorr's Model PC-SVI-IMG-3D is a standout with its blend of features designed for ease of use and exceptional accuracy:

  • High-Resolution Imaging: Ensures detailed analysis of subjects for accurate measurement.
  • Advanced Illumination: Utilizes fiber optic light and adjustable LED for optimal visibility and clarity.
  • Versatile Measurement Capabilities: Capable of measuring a wide array of geometric shapes and sizes with precision.
  • Enhanced Accuracy: Offers a measuring range of 150 x 100 x 100 mm with an accuracy (X/Y) of (3 + L/200) µm, ensuring high reliability.

Application Spectrum
The versatility of the Vision Measuring System makes it invaluable across various sectors, especially those dealing with micro-components, such as electronics, automotive, and precision engineering. Its ability to accurately measure linear and geometrical shapes, including ellipses, circles, and triangles, underlines its importance in quality control processes.

Pacorr's Vision Measuring System represents a leap forward in measurement technology, providing industries with a tool that guarantees precision, accuracy, and reliability. The integration of advanced optical imaging, digital analysis, and user-friendly features makes it an indispensable asset for quality assurance in manufacturing processes involving small and intricate parts.

Pacorr is one of the most magnanimous Vision Measuring System manufacturers and suppliers offering most accurate and precise measuring systems to the industries those need it. In many industries, there are very tiny and minute parts involved in making the final products. Now the measurement of these parts is also a great challenge as they are so little that they cannot be measured through the conventional methods such as tapes, callipers, or micrometres. But taking accurate measurements is also essential for better quality assurance of the final products as well. The reason for this is that these instruments are not able to reach the positions where the measurements are to be taken. Additionally, there is always room for human error and hence they cannot be used for such measurements. This calls for a requirement of a system that could reach such places and take measurements without leaving a chance for any error.

The vision measuring system offered by Pacorr is one of the most precise and ideal testing instrument that can be used for taking measurements where there is a need for a very high level of accuracy and the tolerances are very tight. With the help of this instrument, the manufacturers can rest assured that the measurements they have are of best accuracy and ensure best quality of the products.

The Vision measuring system is a device that uses the principles of optical imaging and interception to take measurement from the object. The instrument measures the coordinates and then calculates the linear as well as the geometrical shapes of the parts. The instrument can be used for measurement of a variety of shapes and sizes such as ellipses, linear measurements, circular measurements, triangular measurements and so forth. The instrument uses a diffused Led or halogen light sources. The illumination surface is made from fibre optics and adjustable LEC for better clarity. High resolution camera used with the instrument is very helpful in taking clear images for better analysis. The instrument is incorporated with computer software that helps in organization of the work flow and ensure the best measurement, recording and analysis of the subject.

Aspect Detail
Product Focus Vision Measuring System (Model: PC-SVI-IMG-3D)
Applications Used for accurate measurements of small and complex parts in industries
Key Features High-resolution cameras, fiber optic light, adjustable LED illumination, manual operation mode, high magnification options
Benefits Precision, accuracy, reduced human error, versatility in measuring various shapes and sizes
  • Model: PC-SVI-IMG-3D
  • Measuring Range (X/Y/Z): 150 x 100 x 100 mm
  • Platform Load Capacity: 25 kg
  • Operation Mode: Manual
  • Magnification: 35X – 225X(Optional: 18X – 450X)
  • Illumination- Surface: Fibre optic light / Adjustable LED
  • Illumination- Contour: Halogen or Diffused LED
  • Power Supply: 220V ± 5% @ 50/60 HZ
  • Resolution: 0.001 mm/ 0.0005 mm
  • Accuracy (X/Y): (3 + L/200) µm
  • Repeatability: ± 2 µm
  • Camera: High resolution Colour CCD camera
  • High-Resolution Color CCD Camera: Ensures clear, precise images for accurate measurement analysis.
  • Manual Operation Mode: Gives users complete control over the measurement process, enhancing precision.
  • Advanced Illumination Options: Features both fiber optic light and adjustable LED surface illumination, as well as contour illumination options with halogen or diffused LED, for optimal visibility of intricate details.
  • Versatile Magnification: Offers a range of magnification from 35X to 225X, with the option to extend up to 450X for detailed inspection and measurement.
  • Comprehensive Measuring Range: Capable of measuring dimensions up to 150 x 100 x 100 mm, accommodating a variety of part sizes.
  • High Load Capacity: The platform can support weights up to 25 kg, allowing for the measurement of heavier components.
  • Precision and Accuracy: Boasts high resolution of measurements (0.001 mm/ 0.0005 mm) and accuracy in the X/Y plane of (3 + L/200) µm, ensuring reliable data.
  • Excellent Repeatability: Guarantees consistent measurement accuracy with a repeatability of ± 2 µm, vital for quality control.
  • Integrated Software: Comes with specialized computer software for efficient organization of workflow, measurement, recording, and analysis.
  • Customizable Lighting: Utilizes both surface and contour illumination techniques to enhance the visibility and clarity of the measured objects.

 

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A Vision Measuring System is an advanced device designed to precisely measure the dimensions and geometries of small and intricate parts using cutting-edge optical imaging technology. These systems utilize high-resolution cameras to capture detailed images of the components. The captured images are then processed and analyzed by specialized software, which meticulously calculates the exact measurements and geometrical features of the parts. This process ensures that even the tiniest details are accurately measured, making Vision Measuring Systems indispensable in industries where precision and accuracy are paramount. These systems are essential in fields such as aerospace, automotive, and electronics, where the accurate measurement of small parts is crucial for quality control and the proper functioning of final products. By combining high-resolution imaging with sophisticated software analysis, Vision Measuring Systems provide an unmatched level of precision that traditional measurement tools cannot achieve.
A Vision Measuring System functions through a detailed process combining high-resolution imaging and sophisticated software analysis to achieve precise measurements. Initially, high-resolution cameras capture detailed images of the object, ensuring even the minutest details are visible. This imaging is further enhanced using advanced lighting techniques such as fiber optic or LED lighting, which improves the clarity and visibility of the object's features. Once the images are captured, specialized software analyzes them to measure various parameters, including coordinates, linear dimensions, and geometric shapes. This analysis is highly precise, allowing for accurate measurements down to the smallest detail. The processed data is then output in a format that is easy to interpret and use for quality control and other critical applications. This integration of high-resolution imaging, precise lighting, and advanced software ensures that Vision Measuring Systems provide an unparalleled level of accuracy and reliability. These systems are especially crucial in industries such as aerospace, automotive, and electronics, where the precision of small parts is essential for the overall quality and functionality of the final product. By minimizing human error and enhancing measurement accuracy, Vision Measuring Systems play a vital role in maintaining high standards in manufacturing and production processes, making them indispensable tools for achieving superior product quality.
Vision Measuring Systems are invaluable in industries that require the precise measurement of small, intricate parts, such as electronics, automotive, aerospace, medical devices, and precision engineering. In electronics, they ensure that tiny components fit and function correctly, essential for device reliability. The automotive sector uses these systems to measure parts like sensors and microchips, which are crucial for vehicle performance. Aerospace manufacturers rely on these systems to meet strict safety standards, while the medical device industry depends on them for ensuring patient safety and device efficacy. Overall, these systems enhance quality assurance and control, ensuring components meet stringent specifications across various high-precision industries.
Pacorr's Vision Measuring System, especially the Model PC-SVI-IMG-3D, is equipped with several advanced features designed for high-precision measurements. It includes a high-resolution color CCD camera that captures detailed images, enhancing measurement accuracy. The system utilizes fiber optic and adjustable LED illumination to improve image clarity under various lighting conditions. It offers a wide range of magnifications from 35X to 225X, with optional magnification up to 450X, allowing for detailed inspection of small components. The measuring range is 150 x 100 x 100 mm, providing ample space for a variety of parts. Additionally, the system operates in a manual mode, ensuring precise control over measurements. The accuracy of the system is impressive, with precision levels at (3 + L/200) µm, making it a reliable tool for industries that require exact measurements.
Accuracy in a Vision Measuring System is paramount because it ensures that the measurements taken are as close to the true dimensions of the part as possible. In industries where components must fit together precisely or operate within tight tolerances, even slight deviations can lead to failures or defects. This is particularly critical in sectors like aerospace, automotive, and electronics, where the performance and safety of the final product depend on the precision of its parts. A highly accurate measuring system, such as Pacorr's, ensures that products meet stringent quality standards, reducing the risk of malfunctions and enhancing overall reliability. Accurate measurements are essential for maintaining high-quality production processes and ensuring that each component functions as intended, thereby upholding the integrity and performance of the final product.

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