Pinhole Tester is a cutting-edge quality assurance tool designed to detect microscopic defects in packaging materials like foils, films, and laminates. It plays a crucial role in industries such as pharmaceuticals, food, and cosmetics by ensuring the integrity of packaging that protects products from contamination or leakage. Featuring high sensitivity and user-friendly operation, this device guarantees precise defect detection while being adaptable to various industry standards. Backed by Pacorr's reliable after-sales support, the Pinhole Tester is an indispensable tool for maintaining product safety and quality.

Aluminium foils are prominently being used in the pharmaceutical industries to secure chemical-based drugs. They are used as high barrier packaging for industrial and food applications as well. They are used for packaging tablets, capsules and much more. The reason why aluminium foils are taken upon other materials for packaging of drugs is the superior barrier properties, it delivers. Foils are the foremost choice for medicines due to their impenetrable nature against moisture, oxygen and any kind of gases, as well as contaminations like micro-organisms and even light. These strong barrier properties help keep the drugs in perfect condition for a longer period of time.

Pinholes or micro-sized leaks are a very common quality drawback that can be seen in foils used for pharma packaging. The pinholes are produced due to the production process the foils undergo. Aluminium foil is drawn from various types of processes that include a rolling procedure where the thickness of the foil material is thinned by exerting compression load with rolls. The pressure exerted sometimes may develop holes in thinner sheets. Additional to this, the quantity and size of a pinhole depend on the filtration of inorganic chemicals from the molten aluminium, the casting procedure and the rolling conditions provided like the type of lubricant used and lubricant filtration quality.

Foils containing pinholes allow moisture and oxygen from the environment to enter inside the package leading to the degradation and contamination of the contents packed inside. It can further reduce the shelf life or stability of the product packaged.

Pinhole tester is a solution for aluminium foil packaging industries and for the sectors they are used in. It is a lightbox chamber that is equipped with a lighted closed chamber above which there is a glass specimen platform. The entire chamber is enclosed with a thick covering that allows a see-through area for pinhole inspection. The equipment is designed as per international test standards and is made of reputed built parts.

To use the machine, the user needs to open the blackout hood and keep the foil sample on the test platform. Switch on the basement light, to make the chamber glow and close the hood. Reset the Digital Event Counter to start a new count. Now one can count the pinholes using two methods. Either one can simply see and count the holes emitting or one can press the digital counter every time they see a hole and at the end can calculate the total holes counted. One can also slide the sample through the box for analysing other areas of the foil.

Specification:

• Model Type: Table Top Model and Portable
• Test Platform Material: High Grade Glass
• Light Equipped: High intensity Diffused LED Light
• Counter: Digital Nature Manually Operated
• Power Requirement: 230 Volts AC
• Illumination Test Area: 10 x 10 Inches
• Battery Life: 5 Years

Features:

• Equipped with a high-quality Glass test platform that allows smooth sliding of material during the test.
• Have a high intensity diffused LED light that illuminates to the maximum for greater visibility.
• The chamber has a Blackout Hood that prevents surrounding light from entering inside the chamber during test delivering higher accuracy.
• Equipped with a digital counter that is manually operated for faster calculation of pinholes.
• Provides a wide Illuminated area to test various lengths of foil at one time.

FAQ's

Q1. What is the purpose of Pinhole Tester?
A. Pinhole Tester serves as a highly precise instrument designed to detect minute perforations or flaws in materials such as foils, films, and multi-layered packaging. By identifying these imperfections, it safeguards the integrity of the materials, ensuring they meet stringent quality standards and maintain the safety of the products they protect.

Q2. Why is a Pinhole Tester essential for quality control?
A. Quality control processes in industries like pharmaceuticals, food, and consumer goods rely heavily on robust packaging. A single undetected pinhole in a material can lead to contamination or spoilage. Pacorr’s Pinhole Tester is essential because it guarantees that every material is thoroughly inspected for structural integrity, ensuring that only the highest-quality materials are used in production.

Q3. What types of materials can be tested using Pinhole Tester?
A. The versatility of Pinhole Tester allows it to be used across a broad spectrum of materials. These include aluminum foils, polymer films, laminated layers, and other flexible packaging solutions commonly used in sensitive industries like pharmaceuticals, food packaging, and personal care products.

Q4. Is the Pacorr Pinhole Tester customizable for different industries?
A. Absolutely. Pacorr offers tailored solutions that align with the specific needs of various industries. Whether it’s the stringent regulatory standards of pharmaceutical production or the durability requirements of food packaging, Pacorr ensures the Pinhole Tester is equipped to handle unique demands efficiently.

Q5. What sets Pacorr’s Pinhole Tester apart from others on the market?
A. Pacorr’s Pinhole Tester distinguishes itself with cutting-edge technology that guarantees exceptional sensitivity in identifying even the smallest defects. Additionally, its user-friendly interface, robust build quality, and dedicated after-sales support make it a trusted choice for businesses aiming for consistent, high-quality results.

Q6. What is the price of Pinhole Tester?
A. The pricing for Pinhole Tester varies depending on customization and industry requirements. To get an accurate quote, it’s best to contact Pacorr’s sales team directly. They’ll provide detailed information based on your specific needs, ensuring you get the best value for your investment.