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Carbon Black Content Apparatus

Carbon black content apparatus plays a significant role in maintaining the integrity of plastic products across various industries. Its ability to precisely measure carbon black content ensures that manufacturers can consistently produce materials with the desired properties. This precision is particularly critical in applications where material performance can directly impact safety, such as in automotive components and industrial piping.

  • Shipping Area: All over the world
  • Model: PCCBC-1

ISO CE





Carbon black content apparatus is a crucial tool in the plastics industry, designed to measure the amount of carbon black in plastic materials. This measurement ensures the quality, performance, and compliance of plastics with industry standards.

Importance of Carbon Black Content Testing
Testing carbon black content is vital for quality assurance. It prevents issues like reduced UV resistance and brittleness in plastics, ensuring they meet performance standards. Adhering to ASTM and ISO standards guarantees reliability and consistency in results.

Applications

  • Automotive Industry: Ensures durability and environmental resistance of components like tires and hoses.
  • Packaging Industry: Provides UV protection and durability for packaging materials.
  • Industrial Uses: Enhances mechanical properties in piping and construction materials.

Testing Methods

  • Thermal Analysis: Heating the material to degrade the polymer matrix and weighing the carbon black residue.
  • Combustion Analysis: Burning the sample in an oxygen-rich environment and measuring the resulting carbon dioxide.

Benefits of Carbon Black Content Testing
Accurate carbon black content enhances the durability, UV resistance, and overall performance of plastic materials. It ensures that products meet high standards of quality and reliability.

Innovations in Carbon Black Content Apparatus
Modern apparatus includes digital controls and automation, improving precision and efficiency, reducing human error, and increasing throughput.

Carbon black content apparatus is essential for ensuring that plastic materials meet quality and performance standards. Accurate measurements help produce durable, UV-resistant, and high-performing plastic products necessary for various industrial applications. For more detailed information, visit Pacorr's website.

Pacorr has been one of the finest Carbon Black Content Apparatus manufacturers and suppliers offering the most accurate and precise testing instruments that are being used in the plastic industries for the purpose of quality control. The plastic products are mainly developed from petrochemical substances and have polymeric properties. Most of the polymeric materials come under the classification of hydrocarbons; this means that they have hydrogen and carbon atoms linked together with covalent bonds and an occasional presence of a functional group. This suggests that the presence of carbon atoms has very deep impact on the quality and properties of the polymers that are used in the plastic industries. The manufacturers of the products need to test the quality of carbon content present in the materials they are using for the manufacturing of their products.

The composition of the polymeric materials can have a great impact on the quality of the products such as physical strength and chemical behaviour. This is why, it is very important for the manufacturers of the plastics to measure the carbon content before commencing the production process. The Carbon Black Content Apparatus offered by Pacorr is one of the most important and efficient instrument that can be used for the assessment of the carbon composition of the products.

The instrument converts the test specimen in to complete ash with only the carbon content left. The instrument has a tubular furnace where the combustion boat is placed. The specimen is placed in the combustion boat and the temperature is increased. The instrument can work up to 800 degree Celsius of temperature. The mass of the specimen is recorded before and after combustion and the difference between the masses gives the value of carbon content present in the specimen. The instrument comes with a highly precise PID controller to control the temperature along with a complete set of glassware and trial chemicals that are required for accurate conducting of the procedure. With this instrument it becomes easy for the manufacturers of different polymeric products to ensure best quality of their products.
 

FAQ's

Q1. What is the Carbon Black Content Apparatus used for?
A.
The Carbon Black Content Apparatus is a specialized instrument designed to determine the carbon black content in polymeric materials like plastics and rubber. This analysis is crucial for industries such as automotive and manufacturing, where material composition directly impacts product performance and quality.

Q2. How does the Carbon Black Content Apparatus work?
A.
The apparatus operates by subjecting a sample to a controlled heating process in a nitrogen atmosphere, followed by further heating in an oxygen-rich environment. This method ensures precise combustion, allowing accurate measurement of the carbon black content based on the remaining residue after burning.

Q3. What industries typically benefit from using this apparatus?
A.
Industries like rubber production, plastics manufacturing, and automotive parts rely heavily on the Carbon Black Content Apparatus. It plays a vital role in quality control by ensuring the right proportion of carbon black in products, which affects properties such as durability, UV resistance, and tensile strength.

Q4. What are the key features to look for when purchasing a Carbon Black Content Apparatus?
A.
Key features include temperature accuracy, automated controls, compliance with ASTM standards, a user-friendly interface, and robust construction for durability. It's also important to consider the device's capacity to handle different sample sizes and its ease of maintenance.

Q5. How does using this apparatus improve product quality and compliance?
A.
By accurately measuring the carbon black content, manufacturers can ensure their products meet industry standards and customer requirements. It also helps maintain consistent product quality, minimize material waste, and improve the overall performance of rubber and plastic materials.

Q6. What is the price of the Carbon Black Content Apparatus in INR?
A.
The price of a Carbon Black Content Apparatus in India typically ranges between ₹1,50,000 and ₹5,00,000, depending on the model, features, and specifications. 

  • PID based Programmable Digital Temperature Controller:
  • Make: Toho/Omron/PPI- Zenex PID – 48×48.
  • Auto tune facility.
  • Digital Dual Display – range: Upto 999.9 deg.C.
  • Working range: Upto800 Deg. C.
  • Least count: 0.1 Deg. C.
  • Working accuracy: +/- 3 Deg. C.
  • With completesetof Glasswares & trial chemicals:
  • Pyrogellol – 500ml
  • Cacl2 – 500 gm.
  • Tri-Chloro-Ethylene – 500 ml
  • Acrylic stands for Glasswares: 1 set
  • Set of Glassware accessories:
  • Wash bottle with trap unit – 03 set.
  • “U” tube – 01 set
  • Soft rubber tubing – 05 Mtrs.
  • Silicon rubber corks with glass inserted tubes – 02 nos.
  • Quartz boat – 01 nos.
  • Ceramic boat – 10 nos.
  • Desiccator -6” – 1 inch
  • Power requirement: 220/230 v ac–50 Hz single phase–15 amp.–01 point
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